With the OrthoSOLID online platform, you can quickly and easily create a fully personalised crash helmet for your patient.

Our orthopaedic helmets are manufactured using the latest 3D printing technology. They distinguish themselves by their light and elegant design, perfect fit and strong materials.

Want to know more about the CASC?

CASC protective helmet

The production of custom-made orthopaedic helmets is very labour-intensive. Furthermore, the maintenance of traditional crash helmets is far from straightforward.

Fortunately, there is a solution. With OrthoSOLID, you can easily create high-quality custom-made crash helmets. And they offer a lot of advantages:

Wide range of modern design variations.

  • Fast and accurate measuring with the iPad STRUCTURE scanner.
  • Shape adjustments and addition of extra parts can be done easily through the OrthoSOLID online platform.
  • Fast production via 3D printing.
  • Made of strong TPU plastic.
  • Inner part with open structure for better air circulation and less sweating.
  • Easy to clean with soap and water.

CASC crash helmet is suitable for:

  • Movement and balance disorders and a high risk of falls
  • Without automatic reflex to protect themselves during a fall
  • Epileptic seizures
  • Self-injury
  • After a cranial operation


  • children’s and adult sizes
  • Material : TPU
  • 3D-printing with HP MJF